Pinpoint energy-saving opportunities at each machine and get a better understanding of energy cost per part with real-time insights into machine energy consumption such as water, air, gas, electricity, and steam.
Better define the costs to produce individual products with detailed real-time and historical data into energy usage per machine to make smarter decisions around critical energy consumption and product costing.
Reduce energy waste by scheduling production (machine startup and shutdown) based on an optimal energy footprint and avoid having idle machines running for long periods of time.
|CAPABILITY||ENERGY CONSUMPTION ONLY AVAILABLE AT THE PLANT-LEVEL.||SHOPLOGIX ENERGY MONITORING|
|Real-time visibility into Energy Consumption per machine|
|Alerts to operations or Energy project manager when unscheduled machines are energy consumption|
|Real-time visibility into energy consumption per part|
|Feedback to ERP on average energy cost oer part|
|Ability to perform root-cost analysis of all energy components (gas, electricity, etc) compared with production runspeeds|
|Ability to understand true cost of maintenance and changeover downtimes|
|Instantly share and escalate consumption out-of-specissues with supervisors and managers|
|Build downtime & energy reduction strategies between departments using automated data|
|Accurately track ownership and accountability of issues|
Set up real-time alerts to notify operations of running machines after production has ended and abnormalities in energy usage due to system leakages, significant changes in temperature, etc.
Analyze consumption variations based on the part or product you are creating and feed costs back to the ERP for better estimations and planning strategies in the future.
Drill down into specific energy points individually and utilize the right data to establish smart KPIs to reduce costs. Measure water usage, cooling system efficiency, temperature, pressure, electricity, gas, steam flow, boiler efficiency, etc. to identify the best energy waste reduction opportunities.
Increase in OEE
Decrease in Speed Loss
Increase in Ebitda