Automate data collection and real-time reporting to gain accurate insights on preventative maintenance, unplanned downtime, and OEE information, to reduce scrap and improve machine reliability.
Optimize capacity to keep up with changes in demand by tracking top losses by the hour, MTBF, MTTF to make smart decisions on the amount of achievable output or capacity for a given timeframe.
Adopt “lean philosophies” by staying ahead of preventative maintenance and energy tracking to cut out scrap/waste produced by poorly run machines.
Create a list of quality inspections and determine when they need to be completed (during/before/after a shift,). Leverage batch tracking to monitor raw goods and materials end-to-end from receiving to final product.
Minimize start-up scrap and losses due to machine failure, maintenance activities and lack material management in operations. Identify bottlenecks and resolve issues faster by facilitating information sharing across teams.
Reduce power and energy costs with plant floor production metrics, providing visibility into consumption at a granular level helping to decrease energy costs.
Set up automated alerts to Material Handlers on the shop floor when components are close to empty. Automatically sort plant-floor component requirements by priority, aiding Material Pickers to make smarter decisions on what to replenish first.
Connect ERP and Job Expectations to Shoplogix labor tracking software to track direct labor rate variances per machine and per product. Uncover opportunities to improve processes, and gain a deeper understanding of plant floor struggles to achieve production goals.
Gain accurate insights on process change impact to KPIs across regions/plants facilitating a continuous improvement culture.
Decrease in Downtime
Decrease in Set Up Time