Efficiency is a key goal in manufacturing, and one tool that can significantly aid in this pursuit is an Overall Equipment Effectiveness (OEE) dashboard. This article will explain what OEE is, why it matters, and how an OEE dashboard can help manufacturers identify areas for improvement and optimize their production processes.

What is OEE?

Overall Equipment Effectiveness is a critical metric that measures the percentage of production time that is truly productive. It accounts for factors such as availability, performance, and quality. OEE is essential in manufacturing as it helps identify areas for improvement and optimize production processes.

Benefits of Tracking OEE in Production

Tracking OEE offers several key benefits for manufacturers:

• Waste Reduction: Helps minimize waste by identifying inefficiencies in the production process.
• Downtime Reduction: Reduces downtime by pinpointing and addressing the causes of equipment and process interruptions.
• Maintenance Improvement: Enhances maintenance performance by providing data to schedule preventive maintenance effectively.
• Informed Decision-Making: By analyzing OEE data, manufacturers gain valuable insights that support better decision-making and improve operational efficiency.

Understanding OEE Metrics

Availability, Performance, and Quality: The Elements of OEE

OEE is calculated by multiplying three key elements: Availability, Performance, and Quality. Each element provides a specific view of equipment’s efficiency:

• Availability measures the percentage of scheduled time that the equipment is operational.
• Performance assesses how well the equipment is running compared to its maximum speed.
• Quality evaluates the proportion of good units produced out of the total output.

Together, these elements offer a comprehensive assessment of how effectively manufacturing equipment is utilized.

How to Calculate OEE for Manufacturing Equipment

To calculate the OEE score, multiply the three elements (Availability, Performance, and Quality) together. This calculation provides a single value that represents the overall effectiveness of the equipment. For example:

• Availability = (Operating Time / Planned Production Time)
• Performance = (Net Production Rate / Ideal Production Rate)
• Quality = (Good Units / Total Units Produced)

Visualize OEE Data for Informed Decision-Making

An Overall Equipment Effectiveness Dashboard, a type of analytics dashboard, is a production reporting tool that displays real-time OEE scores, providing clear and accessible insights across the shop floor. This dashboard consolidates OEE data into a unified view, ensuring consistent and accurate information for operators, technicians, managers, and upper management.

By presenting a comprehensive picture of equipment performance, the OEE dashboard supports informed decision-making and helps identify areas needing attention. This empowers the manufacturing operation by leveraging OEE data to reduce downtime and improve overall equipment effectiveness through real-time data dashboards that monitor machine performance, downtime reasons, and productivity information.

Customize the OEE Dashboard for different Departments and Needs

Shoplogix offers a Smart Factory Suite that includes interactive OEE dashboards designed to meet the specific requirements of various departments within a manufacturing facility. These dashboards can also be customized to track shift progress, monitor operational efficiency, and analyze effectiveness between operators for informed decision-making. These dashboards feature customizable widgets that track key production KPIs, offering targeted production information to support better decision-making and trend analysis. By tailoring these widgets, each department can focus on the most relevant metrics, whether related to machine performance, shift productivity, or overall equipment efficiency.

Improving Manufacturing Productivity

Use OEE Data to Optimize Production Processes

OEE data provides comprehensive visibility into all aspects of the production process, offering real-time production data that allows manufacturers to identify inefficiencies, reduce waste, and optimize equipment usage. This data allows manufacturers to identify inefficiencies, reduce waste, and optimize equipment usage. By having a clear understanding of where bottlenecks and issues occur, production processes can be adjusted to improve overall performance. Additionally, OEE data facilitates better communication among workers and managers, leading to more effective collaboration and problem-solving.

Enhance Team Collaboration and Communication with OEE Insights

OEE dashboards reveal production performance by shift, machine, department, and across the entire shop floor. By incorporating human-centric data, such as downtime reasons and changeover times, OEE dashboards provide valuable contextualization that helps determine the root cause of low OEE. These insights foster a culture of continuous improvement by highlighting areas for enhancement and recognizing successful practices. Enhanced visibility into production metrics improves manufacturing productivity by guiding teams to focus on specific areas for improvement, thereby driving efficiency and fostering collaborative efforts towards common goals.

How to Integrate OEE with Other Metrics and Analytics

Display OEE Data Where You Need It

The OEE dashboard is designed for intuitive data analysis, making it easy to display critical information wherever it is needed. Whether on a desktop, mobile device, or large screen TV in the office or production area, the accessibility of the OEE dashboard ensures that everyone from operators to managers can stay informed in real-time.

Combine OEE with Other Key Performance Indicators

OEE dashboards are most effective when used alongside other performance metrics. By evaluating the productivity and efficiency of the production line, manufacturers can gain a more holistic view of their operations. By integrating OEE data with other key performance indicators (KPIs), manufacturers gain a more holistic view of their operations. This combined approach provides insights that are more accurate than those derived from human-centric metrics alone, enabling more precise decision-making and operational improvements.

How to Implement an OEE Dashboard in Your Production Setting

To successfully implement an OEE dashboard, consider the following steps and best practices:

• Do: Ensure the dashboard is customizable to fit the specific needs of different roles within the organization.
• Don’t: Overcomplicate the dashboard with too many metrics at once, which can overwhelm users.
• Do: Provide training to staff to ensure they understand how to interpret and use the data effectively.
• Don’t: Ignore the importance of continuous improvement; regularly review and adjust the metrics being tracked.

Shoplogix offers customizable and configurable OEE dashboards that provide operators, technicians, and managers with the data they need to optimize and streamline operations.

Best Practices for Integrating OEE with Shoplogix

Integrating Shoplogix’s OEE dashboards offers several advantages:

• Real-Time Visibility: Shoplogix OEE dashboards offer real-time insights into equipment performance and productivity, helping to quickly identify and address issues.
• Optimized Equipment Utilization: Continuous monitoring and analysis of OEE data help in making informed decisions to maximize equipment utilization.
• Reduced Downtime: By understanding the root causes of downtime through detailed OEE metrics, manufacturers can implement targeted strategies to reduce equipment failures and increase uptime.

What You Should Do Next

Explore the Shoplogix Blog

Now that you know what an OEE dashboard can do for you, why not check out our other blog posts? It’s full of useful articles, professional advice, and updates on the latest trends that can help keep your operations up-to-date. Take a look and find out more about what’s happening in your industry. Read More

Request a Demo

Learn more about how our product, Smart Factory Suite, can drive productivity and overall equipment effectiveness (OEE) across your manufacturing floor. Schedule a meeting with a member of the Shoplogix team to learn more about our solutions and align them with your manufacturing data and technology needs. Request Demo