Tom Sipply

More From Tom Sipply

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How to Validate SMED Improvements With Data

Single-Minute Exchange of Die (SMED) is a proven method for reducing changeover time, but many...

How to Track Real-Time Machine Status Remotely

For manufacturers managing multiple lines, shifts, or plants, being physically present on every floor is...

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Retrofitting Sensors for Machine Monitoring: Modernize Without Replacement

Most manufacturing plants run a mix of old and new equipment. Legacy machines still produce...

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Tools to Support Kaizen Events: Choosing What Works for Your Plant

Kaizen events are focused improvement efforts designed to solve specific problems fast, typically over a...

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Automated Downtime Categorization Tools: Why Manufacturers Need Them

Every plant tracks downtime, but most do it badly. Operators log stops from memory at...

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Reducing Micro-Stops in Production: Recover Hidden Capacity on Your Lines

Micro-stops in production are the brief interruptions that happen so often and resolve so quickly...

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Automated vs Manual OEE: Which Approach Gives You Accurate Results?

When manufacturers look at automated vs manual OEE, they are really deciding how much trust...

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Inaccurate Production Count: What Causes It and How to Fix It

Inaccurate production count quietly eats into capacity, hides waste, and makes planning unreliable for even...

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Why Kaizen Software Support Often Disappoints 

Many plants already “do Kaizen,” yet chronic problems stay on the loss tree for years....

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