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Suites

Smart Factory Suite

Consists of Digital Whiteboard & Core Analytics

Analytics Suite

Consists of Advanced Analytics and Manufacturing Intelligence

MES Suite

Consists of production and employee management

Modules

SPC

Messaging

Digital Andon

Labor

Quality

Action Plan

Energy

Rapid Deployment Services

Consists of installation, configuration and training

Advisory Services

Consists of advisory services to fit unique needs

See Shoplogix in Action

Case Study

What would you do with an extra $400K every month?

Amhil cut labour costs, doubled OEE, and added $4.8M in revenue within 7 months of using Shoplogix’s Smart Factory Platform.

Client Name:

Industry:

Packaging

Built-In Value:

Hidden Losses

Connected Machines:

Thermoforming

Injection Molding

Printing

Quick Snapshot

  • Missed production targets
  • No real-time data
  • Manual tracking hinders root cause analysis
  • Implemented Shoplogix’s Smart Factory Platform
  • Enabled real-time performance monitoring
  • Trained teams on best practices
  • OEE improved from 34% to 68%
  • Labour reduced from 7 to 5 days/week
  • $400K/month revenue gain
  • 40% capacity increase

The Challenge:

Amhil’s Mississauga plant was falling short on production goals, without knowing exactly why. Manual data collection made it impossible to identify the root causes behind missed quotas and lost productivity.

53% of productive time lost on the 24oz printed cup line due to excess downtime

43% of productive time lost on the 16oz line from inefficient changeovers

Missed shift quotas due to poor quality yields, reducing profitability and customer satisfaction

The Smart Factory Fix

Amhil partnered with Shoplogix to digitize their plant floor and uncover hidden inefficiencies through real-time performance data.

Operators gained live visibility into job status and production metrics

Management made faster, fact-based decisions

Teams were trained on optimized changeover practices

Scheduling was reengineered to separate low-volume quick-change jobs from high-volume production runs

The Impact

Metric
OEE
(Printing Department)
Scheduled Labour
(Per Week)
Additional Monthly Revenue
Annual Revenue Growth
Capacity on Printing Lines
Before

34%

7 days
-
-
-
After (7 Months)
68%
(+100%)
5 Days
(- 2 days)
+ $400,000
+ $4.8 million
+ 40%

With Shoplogix, Amhil turned performance blind spots into profit-generating insights.

Shoplogix allowed us to visualize performance by machine, crew, and operator, and helped our teams take ownership of improvement.
Mark Johnston,
VP of Manufacturing, Amhil

The Smart Factory Fix

Stop guessing. Start knowing.
Real-time data uncovers the hidden cost of downtime.

Optimize for volume.
Tailored scheduling improves both high- and low-volume runs.

Empower operators.
When teams can see performance live, accountability skyrockets.

The ROI is real.
Amhil cut labour, increased uptime, and added millions in revenue.

Want to know how this can apply to your shopfloor?

Hop on a no-commutment strategy call with our team and we will advise you.

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