Amhil cut labour costs, doubled OEE, and added $4.8M in revenue within 7 months of using Shoplogix’s Smart Factory Platform.
Client
Industry:
Packaging
Built-In Value:
Hidden Losses
Machines
Connected:
Amhil’s Mississauga plant was falling short on production goals, without knowing exactly why. Manual data collection made it impossible to identify the root causes behind missed quotas and lost productivity.
53% of productive time lost on the 24oz printed cup line due to excess downtime
43% of productive time lost on the 16oz line from inefficient changeovers
Missed shift quotas due to poor quality yields, reducing profitability and customer satisfaction
Amhil partnered with Shoplogix to digitize their plant floor and uncover hidden inefficiencies through real-time performance data.
Operators gained live visibility into job status and production metrics
Management made faster, fact-based decisions
Teams were trained on optimized changeover practices
Scheduling was reengineered to separate low-volume quick-change jobs from high-volume production runs
| Metric |
|---|
|
OEE
(Printing Department) |
|
Scheduled Labour
(Per Week) |
|
Additional Monthly Revenue
|
|
Annual Revenue Growth
|
|
Capacity on Printing Lines
|
| Before |
|---|
|
34% |
|
7 days |
|
-
|
|
-
|
|
-
|
| After (7 Months) |
|---|
 68%(+100%) |
 5 Days(- 2 days) |
 + $400,000 |
 + $4.8 million |
 + 40% |
Stop guessing. Start knowing.
Real-time data uncovers the hidden cost of downtime.
Optimize for volume.
Tailored scheduling improves both high- and low-volume runs.
Empower operators.
When teams can see performance live, accountability skyrockets.
The ROI is real.
Amhil cut labour, increased uptime, and added millions in revenue.
Hop on a no-commutment strategy call with our team and we will advise you.
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