Thanks to innovative solutions, Shoplogix helped a company achieve remarkable milestones, including a noteworthy 10% reduction in speed loss and an impressive annual dollar savings of over $400,000. In this blog post, we will dive deeper into how this was accomplished and how our technologies propelled a company towards unparalleled success.
A food manufacturer wished to reduce speed loss, enhance operational efficiencies and increase annual dollar savings. However, the company faced significant hurdles. For example, the bagging machines suffered from a substantial 20% speed loss while also experiencing 13% downtime and 18% process starvation.
Additionally, the different bag sizes resulted in suboptimal speed performance. The company struggled with the lack of centerline visuals, crucial performance data and opportunities for improvement.
Shoplogix’s comprehensive solutions acted as a catalyst for transformative change, equipping the food manufacturer with the necessary tools to overcome these challenges.
By strategically capitalizing on identified opportunities for operational improvements, the food manufacturer realized substantial annual dollar savings amounting to over $400,000.
Meanwhile, machine downtimes experienced a significant reduction, translating into an annualized decrease of operational hours while achieving an average weekly output of over 40,000 lbs.
Additionally, the notable 10% reduction in speed loss proved pivotal, leading to a substantial annual increase of over 2,000,000 lbs. This accomplishment underscores the significant impact of the implemented improvements.
The partnership between Shoplogix and the food manufacturer serves as a testament to the power of advanced manufacturing solutions in driving operational efficiencies and achieving tangible cost savings.
Presently operating at an impressive efficiency level of 90%, the company remains committed to continuous improvement, with the ultimate aspiration of reaching 100% efficiency.
To learn more about our solutions, contact the Shoplogix team at info@shoplogix.com.
Stay informed with expert insights on OEE, production performance, and continuous improvement.
Erreur : Formulaire de contact non trouvé !
Lean manufacturing production has proven to be a valuable methodology to improve productivity while reducing...
COVID-19 is challenging the way “things have always been done” in manufacturing. From food and...
In this time of uncertainty, manufacturers across the globe are working hard to safeguard their...